Automation Integration for Forging Lines

Coordinate the action and logic of the unit node equipment in the forging production line, and complete the automation control of the whole production line

Coordinate equipment action and logic in forging lineRealize automated control of the entire production line

  • Issues

    Traditional forging lines are highly dependent on manual labor, resulting in labor-intensive, inefficient, inconsistent quality, high cost, and limited flexibility. Automation integration requires a high initial investment for purchasing automation equipment, upgrading control systems, training personnel, etc., and it’s technical complexity, system compatibility and harmonization, and maintenance and management challenges

  • Solutions

    We provide a tailored, comprehensive automation integration solution to optimize your production line for efficiency, cost-effectiveness, and quality. Equipped with a flexible control system, it supports rapid product switching and production plan adjustments to adapt seamlessly to market shifts. Our comprehensive training, technical support, and after-sales service ensure your line operates smooth

Issues

Traditional forging lines are highly dependent on manual labor, resulting in labor-intensive, inefficient, inconsistent quality, high cost, and limited flexibility. Automation integration requires a high initial investment for purchasing automation equipment, upgrading control systems, training personnel, etc., and it’s technical complexity, system compatibility and harmonization, and maintenance and management challenges

Solutions

We provide a tailored, comprehensive automation integration solution to optimize your production line for efficiency, cost-effectiveness, and quality. Equipped with a flexible control system, it supports rapid product switching and production plan adjustments to adapt seamlessly to market shifts. Our comprehensive training, technical support, and after-sales service ensure your line operates smooth

Signal Communication Cable

Connects sensors, actuators, controllers, PLCs, HMIs and other devices to transfer data, signals and power between different devices and systems on the forging line, ensuring real-time communication and seamless coordination

Connect sensors, actuators, controllers, PLCs, HMIs etc.,to transmit data, signals and power

Cables, Data Cables, Fiber Optic Cables

In a forging line, sensors monitor the production status (e.g. temperature, pressure, position, etc.) in real time and transmit the signals to the control system, which sends commands to the actuating equipment through the cables. The cables must be highly durable, able to work in harsh environments such as high temperatures, vibration and dust, and protected from electromagnetic interference to ensure the accuracy and stability of the signal transmission

Cables, Data Cables, Fiber Optic Cables

In a forging line, sensors monitor the production status (e.g. temperature, pressure, position, etc.) in real time and transmit the signals to the control system, which sends commands to the actuating equipment through the cables. The cables must be highly durable, able to work in harsh environments such as high temperatures, vibration and dust, and protected from electromagnetic interference to ensure the accuracy and stability of the signal transmission

Fully Automated Control System

Scheduling, monitoring and adjusting the entire production process ensures precise process control and real-time monitoring at each forging stage

PLC Control System

Accurately adjust and preset equipment parameters, perform complex logic operations, respond to input signals to make precise decisions and actions, realize automation control. Highly efficient communication, data processing and troubleshooting, real-time monitoring of sensor data such as temperature, pressure and flow

  • HMI Interface

    Adopting colorful intelligent touch screen, real-time display of the operation status of the production line equipment, including energy display, strike counting, fault and alarm information prompts, etc.

  • Data Statistics

    Totals and Subtotals functions help with product quality inspection and traceability, understanding real-time and cumulative output for the current shift, ensuring production targets are reached

  • Process Management

    Includes the definition, storage and management of process formulas, fast switching and automatic loading of parameters, effectively reducing human error and realizing standardized production

  • Security Integration

    Plays the role of protection, monitoring, alarm, emergency treatment, etc. in the automation process of the production line, to ensure the safe and reliable operation of the automation unit

  • Operating Mode

    Manual mode can realize the independent operation of single machine equipment, automatic mode can realize single cycle and continuous cycle operation

  • Communications Protocol

    Support a variety of industrial communication protocols, support Ethernet, wireless networks, etc. for remote monitoring, diagnosis and maintenance

Fully Automated Control System

Scheduling, monitoring, adjusting the entire production lineto ensure precise process control

PLC Control System

Accurately adjust and preset equipment parameters, perform complex logic operations, respond to input signals to make precise decisions and actions, realize automation control. Highly efficient communication, data processing and troubleshooting, real-time monitoring of sensor data such as temperature, pressure and flow

HMI Interface

Adopting colorful intelligent touch screen, real-time display of the operation status of the production line equipment, including energy display, strike counting, fault and alarm information prompts, etc.

Data Statistics

Totals and Subtotals functions help with product quality inspection and traceability, understanding real-time and cumulative output for the current shift, ensuring production targets are reached

Process Management

Includes the definition, storage and management of process formulas, fast switching and automatic loading of parameters, effectively reducing human error and realizing standardized production

Security Integration

Plays the role of protection, monitoring, alarm, emergency treatment, etc. in the automation process of the production line, to ensure the safe and reliable operation of the automation unit

Operating Mode

Manual mode can realize the independent operation of single machine equipment, automatic mode can realize single cycle and continuous cycle operation

Communications Protocol

Support a variety of industrial communication protocols, support Ethernet, wireless networks, etc. for remote monitoring, diagnosis and maintenance

Newwish offers you the most professional solutions

Newwish offers youthe most professional solutions

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Wuhan Newwish Technology Co.,ltd.

+86 138 7112 6889 

overseas@newwishtech.com

No.2,Venture Avenue, Gedian Economic Development Zone, 
Ezhou, Hubei, China

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