【Hydraulic Press】Mechanical Failure

2024-08-07 Newwish QI

1. System prompt: The set mold life has expired, please replace the mold


Cause: The set mold life has expired


Solution: Replace the mold






2. The slider return displacement deviation is more than 10mm


Cause: The fixed part of the displacement sensor is loose


Solution: Tighten or replace the loose parts






3. The slider can move up and down, but the real-time stroke display value of the slider on the touch screen is abnormal


Cause:


1) Displacement sensor installation problem


2) Abnormal 24V DC power supply voltage


3) PLC, displacement sensor or counting circuit part is faulty


Solution:


1) Check the installation of the displacement sensor and take corresponding measures


2) Please contact our after-sales service department






4. System prompt: The slider is overtraveled, please reduce the set impact stroke appropriately


Cause:


1) Slider overtravel


2) Limit sensor is damaged


Solution:


1) Reduce the set impact stroke appropriately


2) Replace the limit sensor






5. The slider cannot move when moving up and down


Cause:


1) The guide rail gap is too small


2) The control valve does not work properly


Solution:


1) Adjust the guide rail gap


2) Clean or replace the control valve and check the oil cleanliness


3) Check the control circuit


4) Please contact our after-sales service department






6. The slider is weak in striking


Cause:


1) The cylinder piston seal is damaged


2) The hydraulic system pressure is insufficient


3) The guide rail gap is too small


Solution:


1) Replace the piston seal


2) Check the pressure sensor and safety relief valve


3) Adjust the guide rail gap






7. The slider slips


Cause:


1) The back pressure of the lower chamber is too small


2) The return oil valve of the lower chamber is not closed


Solution:


1) Increase the value of the back pressure relief valve


2) Close the return oil valve of the lower chamber






8. The pipeline vibrates strongly


Cause: The pipe clamp is loose


Solution: Tighten the pipe clamp






9. Hydraulic cylinder creeping


Cause:


1) Air in the pipeline


2) Slider speed is too low


Solution:


1) Drain the air in the pipeline


2) Adjust the slider speed to the allowable range






10. Hydraulic cylinder oil leakage


Cause: Damaged cylinder guide sleeve seal


Solution: Replace the seal at the cylinder guide sleeve






11. Pipe joint oil leakage


Cause:


1) Loose pipe joint screws


2) Damaged seal at pipe joint


Solution:


1) Tighten the pipe joint screws


2) Replace the seal at the pipe joint

Newwish Technology Co.,ltd.

+86 138 7112 6889 

overseas@newwishtech.com

No.2,Venture Avenue, Gedian Economic Development Zone, 
Ezhou, Hubei, China

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